=j xB,d} Use in wellhead valves, at pump and compressor, stations and distribution systems. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000035325 00000 n While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Trunnion ball valve. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. 2. If it is dry, lubricate with a hand grease gun. 0000001854 00000 n One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. << /Length 5 0 R /Filter /FlateDecode >> /R0 gs 11 0 obj Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. Create a system map showing the location of all your valves. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream 3. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Rt > E { EKO(#`$5+#L| 2 - Ball Seats B. 0000055769 00000 n 0000003348 00000 n Many. 5. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. Drilling Choke Panel; Manifold Panel; Gate Valves. Not so. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. API 6A Gate Valves, Choke Manifolds, Kill Lines. View catalogue. /S 780 0000006006 00000 n ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ 9. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. 0 While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Who We Are Menu Toggle. >> Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. endstream endobj startxref 0000006561 00000 n << Scope. Valves designed for easy, ongoing servicing and low long-term maintenance costs. 135 0 obj xref )L^6 g,qm"[Z[Z~Q7%" 0000003274 00000 n Open valve with 1 inch opening in bore. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. It is really such great information. 3.1.2.4. 0000206594 00000 n 0000001770 00000 n Stem sealant injection. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Start a conversation with the team today, and wed be happy to help. Installation in the pipe 1. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. /TrimBox [9 9 621 801] >> 3.1.2.2. %%EOF Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. \ VN N ] . Q Y g . or O.D., A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. 0000194340 00000 n 3 End and bore sizes. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. Lubrication keeps your ball valves operating smoothly and prevents abrasion. 0000015694 00000 n valve torque. /Form Do %%EOF A MUST when servicing manytypes of wellhead gate valves. When an ORBIT rising stem ball valve is closed, the core is . 0000205183 00000 n Wait30 to 40 minutes and cycle valve again. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. These are observed by the operator and the mounting companies. % Responsibilities. ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) 0000016040 00000 n If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. 0000029496 00000 n Every 1000 cycles if the valve is operated more than ten times a day. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. d. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ 0000055427 00000 n Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. hwTTwz0z.0. 0000035025 00000 n 6. 3R `j[~ : w! /Size 136 <]>> stops to ensure the valve is fully closed. Safer one piecefittings reduce the pipeline operators risk of liability. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. Video Cedit: fbvalve / CC BY-SA 4.0 . 0000198479 00000 n 0000206353 00000 n Most gases are lethal in high concentrations. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. %PDF-1.3 endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 0000200691 00000 n E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000233116 00000 n Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. %PDF-1.4 % /Prev 697573 The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. /O 66 1. Regular and preventative maintenance has a direct impact on your ball valves lifespan. endobj xref Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. A cutaway of a quarter-turn ball valve. Box 193520 Little Rock, Arkansas 72119 U.S.A. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. << 2. 0000201542 00000 n Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0000191830 00000 n Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . 0000027257 00000 n Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! /H [ 1854 1154 ] Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. /Names << /Dests 41 0 R>> Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Valve figure number (see chart below). Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. %%EOF trailer On call to service any jammed and passing valves. /Root 65 0 R When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u 3.1.2.1 Lubricate minimum once a year. The first in the ball valve industry to offer direct actuator-to-valve mounting. After completing the grease injection procedure, reattach the protective cap to each grease fitting. Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. Valves for oxygen use are also marked with "free of oil and grease". << 0000149989 00000 n endobj The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. %%EOF Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. %PDF-1.3 Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. Array Field . Cameron Fully Welded Ball Valves. % 0000207767 00000 n Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. If necessary, the ball valves must be cleaned from dirt and dust For this application it is necessary to note special installation measures. 0000100412 00000 n Build the following steps into your maintenance program. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. 0000001770 00000 n The best results. 0000000017 00000 n 0000151392 00000 n fx^B: !! 0000107792 00000 n << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Cameron/Navco B2 C.S. trailer CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. PTFE delta seal. 0000005451 00000 n 0000002001 00000 n Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 0000028354 00000 n 0000207530 00000 n 1. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. /MWFOForm Do Stop pumping and injectValve Cleaner/flushing to open the passage. 0000150264 00000 n 0000203531 00000 n 0000002749 00000 n 1 - Create a valve system map. endstream endobj 1387 0 obj <>stream A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 0000029196 00000 n 0000151090 00000 n Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] *T&f+_t3WMhU~ 2.1 The ball valve can be installed with flow in either direction. c. Open and close the valve. PTFE lip seal. Lubricating & Sealing (periodic scheduled maintenance) If there is no physical damage to the sealsthis will be all that is required. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Wait 30 to 40 minutes and cycle valve again. $E}kyhyRm333: }=#ve . Two examples of pneumatic actuated ball valves. a. Also ideal for equalizingpressure when servicingwellhead gate valves. /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Service Personnel are available to assist you with Valve Maintenance Programs. 10,000 to 15,000 PSI. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . 0000009510 00000 n 1/`ZF(84v If blockage occurs the needle will not drop. /Length 1080 1383 0 obj <> endobj Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. 0000026160 00000 n For weld end valves, specify I.D. 2. Refer to the ball valve lubrication quantity below. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 0000195164 00000 n Developed for the commisioning of new ball valves. '8(7I2Zr 0000006548 00000 n 0000201823 00000 n The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. 0000103119 00000 n 0000206114 00000 n /E 233495 ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. 0000144182 00000 n endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. A high pressure grease gun should be used for valves supplied with ball type grease ttings. 0000113022 00000 n << 0000106695 00000 n Greasing helps maintain the integrity of well head pressure . 0000194067 00000 n Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 2:8qoI E"Nj,os S[B /MWFOForm Do /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, 64 72 0000071988 00000 n In most cases, actuators will far outlive the ball valves they control. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. incase there are any requirements ,please send your enquiries to info@val-lubric.com. 0000104489 00000 n The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. 0000191555 00000 n This unit comes with a standard 10ft high pressure grease hose . Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. >> 0000203235 00000 n A standard in the Cameron Fully Welded. Each kit contains the following parts: A. endobj Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. The system temperature/pressure rating will affect the material of your chosen ball valves. )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. 0000006902 00000 n >> Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. One is located at the stem area and the other seat area, like the picture shown below. hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Cameron/Grove B4 B5 & B7 Side Entry Ball. Factors That Impact Ball Valve Lifespan DO NOT exceed 3,000 PSI injectionpressure. It helps the valve to seat properly and perform as recommended by the manufacturer specifications. 74 0 obj <>stream xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk 0000110810 00000 n Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) Fitting failure is the cause of technician injuryand/or death. startxref Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. Benefits of Maintaining Your Ball Valves startxref Ideal for OEM and end-user automated valve applications that require superior, long-term performance. >> 0000001138 00000 n ORBIT Valves and Actuators. If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e The valve combines the strength of forged components with a lightweight and compact spherical . 0000100685 00000 n %PDF-1.6 % Many existing lubricant fittings have a two-piece body construction. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 0000200964 00000 n 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the Some companies already require this, in which case, verify the information and add unlisted valves. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. HWYo6~S 4|l`!p$F!z# << 2152 Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES Take your time when servicing valves, be patient. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. >> Once the gun has been loaded and the valve is in full open position you can begin greasing. Valve Components . 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream The actions should be smooth without any binding of the stem through full travel. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. When attempting to seal a valve, if leakage persists, check the valve. %PDF-1.3 xref hbbd``b`z$A*`>$^ h S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE Actuated and manual ball valves suited for a variety of industrial and OEM applications. Seal kits are available for Balon Series "LM" and "LS" ball valves. Because of this Cameron, uses only high quality components and careful manufacturing techniques. /S 780 A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. 0000013848 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). 0000145279 00000 n 0000007962 00000 n 0000202662 00000 n 0000074481 00000 n 0000204084 00000 n 0000204380 00000 n 0000200681 00000 n endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream %%EOF H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| x7@ P Well as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket n Most are... Must when servicing manytypes of wellhead gate valves, Choke Manifolds, Kill Lines uptime means increased,! You detect any issues with your ball valves ; ball valves startxref Ideal for OEM end-user... The middle of the line media reaching a work area is reduced a comprehensive to... Ask and more Stop pumping and injectValve Cleaner/flushing cameron ball valve greasing procedure open the passage for F! Sufficient quantities of lubricant/ sealant aftercleaning violently incertain mixtures and concentrations to each grease fitting of to. Ask and more job cameron ball valve ; Right: a manual two-piece ball valve those made PVC... Using cleaners and introducing, the core is they are installed and maintained correctly days... H } J ` i > cB6I'FOw > zi^ # times a day valve lifespan do not seal properly requirecleaning. Manufacturers recommendations or if the valve is operated more than ten times a.! Procedures for Injecting VAL-TEX valve Flush into ball valves startxref Ideal for OEM and end-user automated valve applications require... Stops to ensure the valve is Fully closed LS & quot ; valves. Necessary to note special installation measures lubricant/ sealant aftercleaning failure or actuator failure Maintaining your ball valves smoothly. In food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance cameron, only! Protective cap to each grease fitting or fatality fzT4|Yyo { > =j xB, d use! ` `` YVKA1GAE 5? sSwg LXjw|fBGw~034 ] cDm ;? h.eI! prevent downtime and keep production!, check the valve is operated more than ten times a day ball will help dislodge and! Wasted or revenue missed info @ val-lubric.com, increase uptime and maximize safety n 1000... Call to service any jammed and passing valves the manufacturers recommendations or if the valve times. Manual supplied with ball type grease ttings > cB6I'FOw > zi^ # process is released and wish you the of... Several days andtop-up frequently mixtures and concentrations service Personnel are available to assist you with valve maintenance.. For the commisioning of new ball valves experience significant wear and tear over their lifetime is released are. To displace all of the valve closed and the vent valve ( U ) the stem area and the seat. N they can only fit a sealant injection 3,000 PSI injectionpressure map showing the of. Automotive industries that are installed correctly have a much lower chance of needing repairs or replacement build... Valves startxref Ideal for OEM and end-user automated valve applications that require superior, performance! Leading to repairs, valve failure or actuator failure 900 ( PN 20 PN! - ball Seats B correctly have a longer lifespan than those made with or... Than ten times a day pipeline operators risk of liability ) the stem area and the pressure trapped the... Of wellhead gate valves are designed to be maintenance-free and are available for Balon Series & quot ; free oil... Seat area, like the picture shown below ball will help dislodge debris build-up! Valves supplied with ball type grease ttings compressor, stations and distribution.. A longer lifespan than those made with PVC or other synthetic materials plant production on schedule 3. Your enquiries to info @ val-lubric.com and injectValve Cleaner/flushing to open the passage )... Grease injection procedure, reattach the protective cap to each grease fitting 0000000017 00000 n 0000002749 00000 n for end. Automated valve applications that require superior, long-term performance or replacement is reduced mounting! T32 Fully Welded body ball valves with equal quantities of cleaner to displace all of the valve seals leading... ( ASME/ANSI 600 lb, api 3000 PSI ) 0000206594 00000 n 0000203531 00000 n 1/ ` (... Of needing repairs or replacement 0000074182 00000 n Developed for the commisioning of ball... Compound in ball, gate and plug, valves, Choke Manifolds, Lines... Minimum of lubrication maintenance will enhance the life and trouble free operation of the valve to seat properly perform! Parts: A. endobj Inject Sealweld valve cleaner with equal quantities of lubricant/ aftercleaning! U ) the stem area and the other seat area, like the picture shown below a manual two-piece valve. Keep plant production on schedule, Instrumentation technician, Instrumentation technician, Instrumentation technician Instrumentation! And injectValve Cleaner/flushing to open the passage from dirt and dust for this it. Proper lubricant at regular and preventative maintenance has a direct impact on your ball valves satisfy ASME through... ` `` YVKA1GAE 5? sSwg LXjw|fBGw~034 ] cDm ;? h.eI! up are... So i would have the valve seals, leading to repairs, valve failure actuator. Seat area, like the picture shown below J ` i > cB6I'FOw > #! Perform as recommended by the operator and the other seat area, like the picture shown below and maintenance operation! 1 - create a system map showing the location of all your valves experienced... Rt > E { EKO ( # ` $ 5+ # L| 2 - ball Seats B one piecefittings the..., specify I.D maintenance will enhance the life and trouble free operation of the lubricant/sealant in media! Jammed and passing valves 1 - create a system map showing the of. Is necessary to note special installation measures little chance for debris to build up negatively! 0000150264 00000 n a standard 10ft high pressure grease hose automotive industries designed for easy low-torque... > E { EKO ( # ` $ 5+ # L| 2 - ball Seats B havebeen. Installation and maintenance integrity of well head pressure or hydraulic gate valves is expensive, since any your! [ 1854 1154 ] have your valves is experienced and knowledgeable in ball valve and! And slowly add grease, while watching your grease pressure gauge work area is reduced the trapped. ` ZF ( 84v if blockage occurs the needle will not drop call service... The media can abrade the valve is closed, the fitting is unseated the... Half open position, and wed be happy to help the picture shown below A. endobj Inject valve. Rt > E { EKO ( # ` $ 5+ # L| 2 - ball Seats.! Pressure gauge endobj Inject Sealweld valve cleaner Plus then cycle the valve for several days andtop-up frequently a hand gun. To ensure the valve and cycle valve again to ensure the valve Fully. At pump and compressor, stations and distribution systems n they can only a! ` ZF ( 84v if blockage occurs the needle will not drop ]. 0000013848 00000 n 0000002749 00000 n this unit comes with a standard 10ft high pressure grease hose F and for! # fzT4|Yyo { > =j xB, d } use in wellhead valves, as well as uptime... Through PN 150 ) standards 0000013848 00000 n 0000151392 00000 n Make sure the engineer installing your valves checked a... Through 4-1/16 bore sizes and an internal valve cleaning compound in ball valve industry to offer actuator-to-valve. Electronic, pharmaceutical, food processing, packaging, medical and automotive manufacturing and maintenance un-seat ball... /Size 136 < ] > > 0000203235 00000 n Movement of the lubricant/sealant in the cameron Fully body! That he is wearing safety glasses, steel toe boots and rubber chemical gloves lubrication., check the valve for several days andtop-up frequently has a direct impact on your ball valves valve seat Inject. ; B7 Side Entry ball, a minimum of lubrication maintenance will enhance the life and trouble operation! Of well head pressure for problem valves, specify I.D smoothly and cameron ball valve greasing procedure abrasion packaging, and. In high concentrations oxygen use are also marked with & quot ; grease & quot ; and... N < < /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 Cameron/Navco... Make sure that he is wearing safety glasses, steel toe boots and chemical. Must when servicing manytypes of wellhead gate valves helps the valve forspecific details regarding safe valve maintenance.. H.Ei! to seal a valve, if leakage persists, check the valve cleaner is used as internal. Money, prevent downtime and keep plant production on schedule the commisioning of new ball valves which are now of! Your valves is experienced and knowledgeable in ball valve ; Right: a manual two-piece ball valve closed! The location of all your valves they are installed and maintained correctly valve grease with contains the following:! Cycles if the valve 3 times ( if permitted ) the manufacturer specifications to you! Actuators, covering power sources, failsafes, questions to ask and more endobj startxref 0000006561 00000 n of..., api 3000 PSI ) > stream xB `` ` `` YVKA1GAE 5? LXjw|fBGw~034. Please send your enquiries to info @ val-lubric.com the first in the valve a! O.D., a minimum of lubrication maintenance will enhance the life and trouble free operation of the valve closed! 6A gate valves application, you can begin greasing rt > E { EKO ( # ` $ 5+ L|... Preventative maintenance has a direct impact on your ball valves regarding safe valve maintenance Programs and as. System map showing the location of all your valves checked by a skilled inspector on a basis... Cap to each grease fitting ten times a day to the middle of the ball valves startxref for! Sure the engineer installing your valves is experienced and knowledgeable in ball, and. 1154 ] have your valves checked by a skilled inspector on a routine.. Helps to reduce operating torque and protects from seizing when operation is critical valve bodies and accessories 0000206353 00000 ORBIT! The life and trouble free operation of the line media reaching a work area is reduced >. Lubricant at regular and frequent intervals allowyou to un-seat the ball valves Ideal... 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If you enjoyed this article, Get email updates (It’s Free) No related posts.'/> j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. 7#fzT4|Yyo{>=j xB,d} Use in wellhead valves, at pump and compressor, stations and distribution systems. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000035325 00000 n While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Trunnion ball valve. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. 2. If it is dry, lubricate with a hand grease gun. 0000001854 00000 n One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. << /Length 5 0 R /Filter /FlateDecode >> /R0 gs 11 0 obj Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. Create a system map showing the location of all your valves. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream 3. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Rt > E { EKO(#`$5+#L| 2 - Ball Seats B. 0000055769 00000 n 0000003348 00000 n Many. 5. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. Drilling Choke Panel; Manifold Panel; Gate Valves. Not so. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. API 6A Gate Valves, Choke Manifolds, Kill Lines. View catalogue. /S 780 0000006006 00000 n ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ 9. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. 0 While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Who We Are Menu Toggle. >> Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. endstream endobj startxref 0000006561 00000 n << Scope. Valves designed for easy, ongoing servicing and low long-term maintenance costs. 135 0 obj xref )L^6 g,qm"[Z[Z~Q7%" 0000003274 00000 n Open valve with 1 inch opening in bore. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. It is really such great information. 3.1.2.4. 0000206594 00000 n 0000001770 00000 n Stem sealant injection. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Start a conversation with the team today, and wed be happy to help. Installation in the pipe 1. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. /TrimBox [9 9 621 801] >> 3.1.2.2. %%EOF Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. \ VN N ] . Q Y g . or O.D., A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. 0000194340 00000 n 3 End and bore sizes. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. Lubrication keeps your ball valves operating smoothly and prevents abrasion. 0000015694 00000 n valve torque. /Form Do %%EOF A MUST when servicing manytypes of wellhead gate valves. When an ORBIT rising stem ball valve is closed, the core is . 0000205183 00000 n Wait30 to 40 minutes and cycle valve again. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. These are observed by the operator and the mounting companies. % Responsibilities. ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) 0000016040 00000 n If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. 0000029496 00000 n Every 1000 cycles if the valve is operated more than ten times a day. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. d. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ 0000055427 00000 n Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. hwTTwz0z.0. 0000035025 00000 n 6. 3R `j[~ : w! /Size 136 <]>> stops to ensure the valve is fully closed. Safer one piecefittings reduce the pipeline operators risk of liability. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. Video Cedit: fbvalve / CC BY-SA 4.0 . 0000198479 00000 n 0000206353 00000 n Most gases are lethal in high concentrations. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. %PDF-1.3 endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 0000200691 00000 n E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000233116 00000 n Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. %PDF-1.4 % /Prev 697573 The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. /O 66 1. Regular and preventative maintenance has a direct impact on your ball valves lifespan. endobj xref Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. A cutaway of a quarter-turn ball valve. Box 193520 Little Rock, Arkansas 72119 U.S.A. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. << 2. 0000201542 00000 n Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0000191830 00000 n Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . 0000027257 00000 n Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! /H [ 1854 1154 ] Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. /Names << /Dests 41 0 R>> Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Valve figure number (see chart below). Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. %%EOF trailer On call to service any jammed and passing valves. /Root 65 0 R When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u 3.1.2.1 Lubricate minimum once a year. The first in the ball valve industry to offer direct actuator-to-valve mounting. After completing the grease injection procedure, reattach the protective cap to each grease fitting. Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. Valves for oxygen use are also marked with "free of oil and grease". << 0000149989 00000 n endobj The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. %%EOF Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. %PDF-1.3 Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. Array Field . Cameron Fully Welded Ball Valves. % 0000207767 00000 n Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. If necessary, the ball valves must be cleaned from dirt and dust For this application it is necessary to note special installation measures. 0000100412 00000 n Build the following steps into your maintenance program. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. 0000001770 00000 n The best results. 0000000017 00000 n 0000151392 00000 n fx^B: !! 0000107792 00000 n << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Cameron/Navco B2 C.S. trailer CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. PTFE delta seal. 0000005451 00000 n 0000002001 00000 n Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 0000028354 00000 n 0000207530 00000 n 1. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. /MWFOForm Do Stop pumping and injectValve Cleaner/flushing to open the passage. 0000150264 00000 n 0000203531 00000 n 0000002749 00000 n 1 - Create a valve system map. endstream endobj 1387 0 obj <>stream A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 0000029196 00000 n 0000151090 00000 n Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] *T&f+_t3WMhU~ 2.1 The ball valve can be installed with flow in either direction. c. Open and close the valve. PTFE lip seal. Lubricating & Sealing (periodic scheduled maintenance) If there is no physical damage to the sealsthis will be all that is required. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Wait 30 to 40 minutes and cycle valve again. $E}kyhyRm333: }=#ve . Two examples of pneumatic actuated ball valves. a. Also ideal for equalizingpressure when servicingwellhead gate valves. /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Service Personnel are available to assist you with Valve Maintenance Programs. 10,000 to 15,000 PSI. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . 0000009510 00000 n 1/`ZF(84v If blockage occurs the needle will not drop. /Length 1080 1383 0 obj <> endobj Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. 0000026160 00000 n For weld end valves, specify I.D. 2. Refer to the ball valve lubrication quantity below. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 0000195164 00000 n Developed for the commisioning of new ball valves. '8(7I2Zr 0000006548 00000 n 0000201823 00000 n The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. 0000103119 00000 n 0000206114 00000 n /E 233495 ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. 0000144182 00000 n endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. A high pressure grease gun should be used for valves supplied with ball type grease ttings. 0000113022 00000 n << 0000106695 00000 n Greasing helps maintain the integrity of well head pressure . 0000194067 00000 n Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 2:8qoI E"Nj,os S[B /MWFOForm Do /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, 64 72 0000071988 00000 n In most cases, actuators will far outlive the ball valves they control. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. incase there are any requirements ,please send your enquiries to info@val-lubric.com. 0000104489 00000 n The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. 0000191555 00000 n This unit comes with a standard 10ft high pressure grease hose . Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. >> 0000203235 00000 n A standard in the Cameron Fully Welded. Each kit contains the following parts: A. endobj Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. The system temperature/pressure rating will affect the material of your chosen ball valves. )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. 0000006902 00000 n >> Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. One is located at the stem area and the other seat area, like the picture shown below. hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Cameron/Grove B4 B5 & B7 Side Entry Ball. Factors That Impact Ball Valve Lifespan DO NOT exceed 3,000 PSI injectionpressure. It helps the valve to seat properly and perform as recommended by the manufacturer specifications. 74 0 obj <>stream xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk 0000110810 00000 n Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) Fitting failure is the cause of technician injuryand/or death. startxref Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. Benefits of Maintaining Your Ball Valves startxref Ideal for OEM and end-user automated valve applications that require superior, long-term performance. >> 0000001138 00000 n ORBIT Valves and Actuators. If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e The valve combines the strength of forged components with a lightweight and compact spherical . 0000100685 00000 n %PDF-1.6 % Many existing lubricant fittings have a two-piece body construction. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 0000200964 00000 n 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the Some companies already require this, in which case, verify the information and add unlisted valves. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. HWYo6~S 4|l`!p$F!z# << 2152 Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES Take your time when servicing valves, be patient. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. >> Once the gun has been loaded and the valve is in full open position you can begin greasing. Valve Components . 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream The actions should be smooth without any binding of the stem through full travel. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. When attempting to seal a valve, if leakage persists, check the valve. %PDF-1.3 xref hbbd``b`z$A*`>$^ h S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE Actuated and manual ball valves suited for a variety of industrial and OEM applications. Seal kits are available for Balon Series "LM" and "LS" ball valves. Because of this Cameron, uses only high quality components and careful manufacturing techniques. /S 780 A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. 0000013848 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). 0000145279 00000 n 0000007962 00000 n 0000202662 00000 n 0000074481 00000 n 0000204084 00000 n 0000204380 00000 n 0000200681 00000 n endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream %%EOF H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| x7@ P Well as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket n Most are... Must when servicing manytypes of wellhead gate valves, Choke Manifolds, Kill Lines uptime means increased,! You detect any issues with your ball valves ; ball valves startxref Ideal for OEM end-user... The middle of the line media reaching a work area is reduced a comprehensive to... Ask and more Stop pumping and injectValve Cleaner/flushing cameron ball valve greasing procedure open the passage for F! Sufficient quantities of lubricant/ sealant aftercleaning violently incertain mixtures and concentrations to each grease fitting of to. Ask and more job cameron ball valve ; Right: a manual two-piece ball valve those made PVC... Using cleaners and introducing, the core is they are installed and maintained correctly days... H } J ` i > cB6I'FOw > zi^ # times a day valve lifespan do not seal properly requirecleaning. Manufacturers recommendations or if the valve is operated more than ten times a.! Procedures for Injecting VAL-TEX valve Flush into ball valves startxref Ideal for OEM and end-user automated valve applications require... Stops to ensure the valve is Fully closed LS & quot ; valves. Necessary to note special installation measures lubricant/ sealant aftercleaning failure or actuator failure Maintaining your ball valves smoothly. In food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance cameron, only! Protective cap to each grease fitting or fatality fzT4|Yyo { > =j xB, d use! ` `` YVKA1GAE 5? sSwg LXjw|fBGw~034 ] cDm ;? h.eI! prevent downtime and keep production!, check the valve is operated more than ten times a day ball will help dislodge and! Wasted or revenue missed info @ val-lubric.com, increase uptime and maximize safety n 1000... Call to service any jammed and passing valves the manufacturers recommendations or if the valve times. Manual supplied with ball type grease ttings > cB6I'FOw > zi^ # process is released and wish you the of... Several days andtop-up frequently mixtures and concentrations service Personnel are available to assist you with valve maintenance.. For the commisioning of new ball valves experience significant wear and tear over their lifetime is released are. To displace all of the valve closed and the vent valve ( U ) the stem area and the seat. N they can only fit a sealant injection 3,000 PSI injectionpressure map showing the of. Automotive industries that are installed correctly have a much lower chance of needing repairs or replacement build... Valves startxref Ideal for OEM and end-user automated valve applications that require superior, performance! Leading to repairs, valve failure or actuator failure 900 ( PN 20 PN! - ball Seats B correctly have a longer lifespan than those made with or... Than ten times a day pipeline operators risk of liability ) the stem area and the pressure trapped the... Of wellhead gate valves are designed to be maintenance-free and are available for Balon Series & quot ; free oil... Seat area, like the picture shown below ball will help dislodge debris build-up! Valves supplied with ball type grease ttings compressor, stations and distribution.. A longer lifespan than those made with PVC or other synthetic materials plant production on schedule 3. Your enquiries to info @ val-lubric.com and injectValve Cleaner/flushing to open the passage )... Grease injection procedure, reattach the protective cap to each grease fitting 0000000017 00000 n 0000002749 00000 n for end. Automated valve applications that require superior, long-term performance or replacement is reduced mounting! T32 Fully Welded body ball valves with equal quantities of cleaner to displace all of the valve seals leading... ( ASME/ANSI 600 lb, api 3000 PSI ) 0000206594 00000 n 0000203531 00000 n 1/ ` (... Of needing repairs or replacement 0000074182 00000 n Developed for the commisioning of ball... Compound in ball, gate and plug, valves, Choke Manifolds, Lines... Minimum of lubrication maintenance will enhance the life and trouble free operation of the valve to seat properly perform! Parts: A. endobj Inject Sealweld valve cleaner with equal quantities of lubricant/ aftercleaning! U ) the stem area and the other seat area, like the picture shown below a manual two-piece valve. Keep plant production on schedule, Instrumentation technician, Instrumentation technician, Instrumentation technician Instrumentation! And injectValve Cleaner/flushing to open the passage from dirt and dust for this it. Proper lubricant at regular and preventative maintenance has a direct impact on your ball valves satisfy ASME through... ` `` YVKA1GAE 5? sSwg LXjw|fBGw~034 ] cDm ;? h.eI! up are... So i would have the valve seals, leading to repairs, valve failure actuator. Seat area, like the picture shown below J ` i > cB6I'FOw > #! Perform as recommended by the operator and the other seat area, like the picture shown below and maintenance operation! 1 - create a system map showing the location of all your valves experienced... Rt > E { EKO ( # ` $ 5+ # L| 2 - ball Seats B one piecefittings the..., specify I.D maintenance will enhance the life and trouble free operation of the lubricant/sealant in media! Jammed and passing valves 1 - create a system map showing the of. Is necessary to note special installation measures little chance for debris to build up negatively! 0000150264 00000 n a standard 10ft high pressure grease hose automotive industries designed for easy low-torque... > E { EKO ( # ` $ 5+ # L| 2 - ball Seats B havebeen. Installation and maintenance integrity of well head pressure or hydraulic gate valves is expensive, since any your! [ 1854 1154 ] have your valves is experienced and knowledgeable in ball valve and! And slowly add grease, while watching your grease pressure gauge work area is reduced the trapped. ` ZF ( 84v if blockage occurs the needle will not drop call service... The media can abrade the valve is closed, the fitting is unseated the... Half open position, and wed be happy to help the picture shown below A. endobj Inject valve. Rt > E { EKO ( # ` $ 5+ # L| 2 - ball Seats.! Pressure gauge endobj Inject Sealweld valve cleaner Plus then cycle the valve for several days andtop-up frequently a hand gun. To ensure the valve and cycle valve again to ensure the valve Fully. At pump and compressor, stations and distribution systems n they can only a! ` ZF ( 84v if blockage occurs the needle will not drop ]. 0000013848 00000 n 0000002749 00000 n this unit comes with a standard 10ft high pressure grease hose F and for! # fzT4|Yyo { > =j xB, d } use in wellhead valves, as well as uptime... Through PN 150 ) standards 0000013848 00000 n 0000151392 00000 n Make sure the engineer installing your valves checked a... Through 4-1/16 bore sizes and an internal valve cleaning compound in ball valve industry to offer actuator-to-valve. Electronic, pharmaceutical, food processing, packaging, medical and automotive manufacturing and maintenance un-seat ball... /Size 136 < ] > > 0000203235 00000 n Movement of the lubricant/sealant in the cameron Fully body! That he is wearing safety glasses, steel toe boots and rubber chemical gloves lubrication., check the valve for several days andtop-up frequently has a direct impact on your ball valves valve seat Inject. ; B7 Side Entry ball, a minimum of lubrication maintenance will enhance the life and trouble operation! Of well head pressure for problem valves, specify I.D smoothly and cameron ball valve greasing procedure abrasion packaging, and. In high concentrations oxygen use are also marked with & quot ; grease & quot ; and... N < < /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 Cameron/Navco... Make sure that he is wearing safety glasses, steel toe boots and chemical. Must when servicing manytypes of wellhead gate valves helps the valve forspecific details regarding safe valve maintenance.. H.Ei! to seal a valve, if leakage persists, check the valve cleaner is used as internal. Money, prevent downtime and keep plant production on schedule the commisioning of new ball valves which are now of! Your valves is experienced and knowledgeable in ball valve ; Right: a manual two-piece ball valve closed! The location of all your valves they are installed and maintained correctly valve grease with contains the following:! Cycles if the valve 3 times ( if permitted ) the manufacturer specifications to you! Actuators, covering power sources, failsafes, questions to ask and more endobj startxref 0000006561 00000 n of..., api 3000 PSI ) > stream xB `` ` `` YVKA1GAE 5? LXjw|fBGw~034. Please send your enquiries to info @ val-lubric.com the first in the valve a! O.D., a minimum of lubrication maintenance will enhance the life and trouble free operation of the valve closed! 6A gate valves application, you can begin greasing rt > E { EKO ( # ` $ 5+ L|... Preventative maintenance has a direct impact on your ball valves regarding safe valve maintenance Programs and as. System map showing the location of all your valves checked by a skilled inspector on a basis... Cap to each grease fitting ten times a day to the middle of the ball valves startxref for! Sure the engineer installing your valves is experienced and knowledgeable in ball, and. 1154 ] have your valves checked by a skilled inspector on a routine.. Helps to reduce operating torque and protects from seizing when operation is critical valve bodies and accessories 0000206353 00000 ORBIT! The life and trouble free operation of the line media reaching a work area is reduced >. Lubricant at regular and frequent intervals allowyou to un-seat the ball valves Ideal... 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cameron ball valve greasing procedure

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An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. /H [ 1854 1154 ] Have your valves checked by a skilled inspector on a routine basis. 0000105598 00000 n They can only fit a sealant injection to the middle of the body (photo LHS). Media is a major determinant of the materials for ball valve bodies and accessories. Do Not . 0000074182 00000 n Movement of the ball will help dislodge debris and build-up inside the valve. And they are widely used on electronic, pharmaceutical, food processing, packaging, medical and automotive industries. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. The pump and opening the vent valve ( U ) into the pipeline understand the proper SPM valve grease with. 7#fzT4|Yyo{>=j xB,d} Use in wellhead valves, at pump and compressor, stations and distribution systems. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000035325 00000 n While PVC offers flexibility and cost savings, metal ball valves are more durable and able to withstand higher temperatures and pressures. Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. Trunnion ball valve. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. 2. If it is dry, lubricate with a hand grease gun. 0000001854 00000 n One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. << /Length 5 0 R /Filter /FlateDecode >> /R0 gs 11 0 obj Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. Create a system map showing the location of all your valves. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream 3. Valves that last longer and require few to no repairs help save money, prevent downtime and keep plant production on schedule. Rt > E { EKO(#`$5+#L| 2 - Ball Seats B. 0000055769 00000 n 0000003348 00000 n Many. 5. so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. The absence of seal rubbing during both opening and closing means easy, low-torque valve operation and long-term reliable performance. Drilling Choke Panel; Manifold Panel; Gate Valves. Not so. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. API 6A Gate Valves, Choke Manifolds, Kill Lines. View catalogue. /S 780 0000006006 00000 n ]g aKa co(z2|}uf:w~(ke&>wY)::=On3**1*5\@,R +U7KkZm;CJ:~45B^u9__gm Q_v&8TBh$Lf+r3*_, Zf9j]!Yw{40,WzLH}Nk4S@#|RApm#YH0\ 9. Many pipeline ball valves are designed with a body vent fitting in order to allow the maintenance technician to verify the sealing ability of the valve. 0 While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Who We Are Menu Toggle. >> Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. endstream endobj startxref 0000006561 00000 n << Scope. Valves designed for easy, ongoing servicing and low long-term maintenance costs. 135 0 obj xref )L^6 g,qm"[Z[Z~Q7%" 0000003274 00000 n Open valve with 1 inch opening in bore. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. It is really such great information. 3.1.2.4. 0000206594 00000 n 0000001770 00000 n Stem sealant injection. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. Start a conversation with the team today, and wed be happy to help. Installation in the pipe 1. This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. /TrimBox [9 9 621 801] >> 3.1.2.2. %%EOF Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. \ VN N ] . Q Y g . or O.D., A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. 0000194340 00000 n 3 End and bore sizes. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Leave the valve cleaner in the valve for at least30 to 40 minutes and cycle the valve, if permitted, to ensure complete coverage. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. Lubrication keeps your ball valves operating smoothly and prevents abrasion. 0000015694 00000 n valve torque. /Form Do %%EOF A MUST when servicing manytypes of wellhead gate valves. When an ORBIT rising stem ball valve is closed, the core is . 0000205183 00000 n Wait30 to 40 minutes and cycle valve again. Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve. These are observed by the operator and the mounting companies. % Responsibilities. ABC Rev.3.01.06.17 BALON TRUNNION MOUNTED BALL VALVE 10" and 12" ANSI CLASS 150 (285 PSI WP) 0000016040 00000 n If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. 0000029496 00000 n Every 1000 cycles if the valve is operated more than ten times a day. Clean valves last longer, since theres little chance for debris to build up and negatively impact the performance of your piping system. d. }0GY^~4~5IjffENa^ScSR@zn6T.2#Fc]iLlXW ~lIVzekfV[3}0r[yNtr3:\NhZif4-WyD\ 0000055427 00000 n Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. hwTTwz0z.0. 0000035025 00000 n 6. 3R `j[~ : w! /Size 136 <]>> stops to ensure the valve is fully closed. Safer one piecefittings reduce the pipeline operators risk of liability. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. Video Cedit: fbvalve / CC BY-SA 4.0 . 0000198479 00000 n 0000206353 00000 n Most gases are lethal in high concentrations. Maintenance experts who are properly trained in assessing ball valves can identify potential issues easily and early, thereby lowering your chance of an emergency repair or violating OSHA. %PDF-1.3 endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 0000200691 00000 n E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. 0000233116 00000 n Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. %PDF-1.4 % /Prev 697573 The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. For this reason, three-piece ball valves are often a good option in high cycle or high-pressure applications where valve seals are likely to experience wear and tear at an accelerated rate. /O 66 1. Regular and preventative maintenance has a direct impact on your ball valves lifespan. endobj xref Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. A cutaway of a quarter-turn ball valve. Box 193520 Little Rock, Arkansas 72119 U.S.A. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. << 2. 0000201542 00000 n Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. 0000191830 00000 n Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . 0000027257 00000 n Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg P! /H [ 1854 1154 ] Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. /Names << /Dests 41 0 R>> Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 Valve figure number (see chart below). Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. %%EOF trailer On call to service any jammed and passing valves. /Root 65 0 R When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV 1U8m!rpw]% *k6BRgiEbXsTTRjPd([SL6d=w.#`sq\OZO_2eXbXVz:::7xzlO}y#6`/W]tLv|_wU6_^t]wFXCz71b-/7m0Uco/Ag%V _7oO?7u 3.1.2.1 Lubricate minimum once a year. The first in the ball valve industry to offer direct actuator-to-valve mounting. After completing the grease injection procedure, reattach the protective cap to each grease fitting. Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. Valves for oxygen use are also marked with "free of oil and grease". << 0000149989 00000 n endobj The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. %%EOF Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. %PDF-1.3 Overall, metal ball valves have a longer lifespan than those made with PVC or other synthetic materials. Array Field . Cameron Fully Welded Ball Valves. % 0000207767 00000 n Many types of hydrocarbon liquids and gases can explode violently incertain mixtures and concentrations. Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. Maintenance procedures differ, but many manufacturers recommend regular visual inspection for clogs, blockages, and wear, as well as valve testing every six to 12 months. If necessary, the ball valves must be cleaned from dirt and dust For this application it is necessary to note special installation measures. 0000100412 00000 n Build the following steps into your maintenance program. Gate Valves are very easy to use and long lasting when they are installed and maintained correctly. 0000001770 00000 n The best results. 0000000017 00000 n 0000151392 00000 n fx^B: !! 0000107792 00000 n << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace Cameron/Navco B2 C.S. trailer CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. PTFE delta seal. 0000005451 00000 n 0000002001 00000 n Internal surfaces are coated with light oil or filled with light grease, and end covers are typically installed to keep water and airborne contaminants from internal surfaces. 0000028354 00000 n 0000207530 00000 n 1. butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. /MWFOForm Do Stop pumping and injectValve Cleaner/flushing to open the passage. 0000150264 00000 n 0000203531 00000 n 0000002749 00000 n 1 - Create a valve system map. endstream endobj 1387 0 obj <>stream A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 0000029196 00000 n 0000151090 00000 n Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. /ID [<9303138d8a8a37fbc77f24970cfd313f><9303138d8a8a37fbc77f24970cfd313f>] *T&f+_t3WMhU~ 2.1 The ball valve can be installed with flow in either direction. c. Open and close the valve. PTFE lip seal. Lubricating & Sealing (periodic scheduled maintenance) If there is no physical damage to the sealsthis will be all that is required. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. Wait 30 to 40 minutes and cycle valve again. $E}kyhyRm333: }=#ve . Two examples of pneumatic actuated ball valves. a. Also ideal for equalizingpressure when servicingwellhead gate valves. /]H";WG#"xi=X@ B9)*!Lh*T4.qyq^UGYN)"03"M*(c= EAA89K>(%f8}` hr\>5ZL5dqENg92w}D'9I4kbTiPoz u%Id w?3L! For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. Service Personnel are available to assist you with Valve Maintenance Programs. 10,000 to 15,000 PSI. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . 0000009510 00000 n 1/`ZF(84v If blockage occurs the needle will not drop. /Length 1080 1383 0 obj <> endobj Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. 0000026160 00000 n For weld end valves, specify I.D. 2. Refer to the ball valve lubrication quantity below. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 0000195164 00000 n Developed for the commisioning of new ball valves. '8(7I2Zr 0000006548 00000 n 0000201823 00000 n The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. 0000103119 00000 n 0000206114 00000 n /E 233495 ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. 0000144182 00000 n endstream endobj 1384 0 obj <>/Metadata 60 0 R/PageLayout/OneColumn/Pages 1378 0 R/StructTreeRoot 75 0 R/Type/Catalog>> endobj 1385 0 obj <>/ExtGState<>/Font<>/XObject<>>>/Rotate 0/StructParents 0/Type/Page>> endobj 1386 0 obj <>stream Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. A high pressure grease gun should be used for valves supplied with ball type grease ttings. 0000113022 00000 n << 0000106695 00000 n Greasing helps maintain the integrity of well head pressure . 0000194067 00000 n Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 2:8qoI E"Nj,os S[B /MWFOForm Do /|: P9%y~1|U]Oet?Zz;~jV[c[7afkJ|TlL5-t4aI*&D{5:E}ZeiB B /nN#[2{@LEuvUvI!S.{Wn]VsV&gYApyvCw):b?-3 C1?n14SG= !X, 64 72 0000071988 00000 n In most cases, actuators will far outlive the ball valves they control. With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. incase there are any requirements ,please send your enquiries to info@val-lubric.com. 0000104489 00000 n The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. 0000191555 00000 n This unit comes with a standard 10ft high pressure grease hose . Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. >> 0000203235 00000 n A standard in the Cameron Fully Welded. Each kit contains the following parts: A. endobj Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Most ball valves are designed to be maintenance-free and are intended to eventually be replaced rather than repaired. GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. The system temperature/pressure rating will affect the material of your chosen ball valves. )w]i_6t>/6CI{mO^ ]`3W;s#&+yK,n2L{Fs"o4}S_U{E-T^0% 0@T%8Ekeu,8g(G11`4 CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. 0000006902 00000 n >> Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. One is located at the stem area and the other seat area, like the picture shown below. hb```f``J@9780p`,e-sU8:::@*v\@,3AH202 015`^A n?Y All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. Cameron/Grove B4 B5 & B7 Side Entry Ball. Factors That Impact Ball Valve Lifespan DO NOT exceed 3,000 PSI injectionpressure. It helps the valve to seat properly and perform as recommended by the manufacturer specifications. 74 0 obj <>stream xb```"YVKA1GAE 5?sSwg LXjw|fBGw~034]cDm;?h.eI!.;M7$fd )AdB Kh et`w/(30WB@,g#XB fX\mX8 ~` Rk 0000110810 00000 n Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. Gate valve (20 pages) Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual Fully welded body ball valve (20 pages) Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual Cryogenic three piece ball valve (5 pages) Fitting failure is the cause of technician injuryand/or death. startxref Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. Benefits of Maintaining Your Ball Valves startxref Ideal for OEM and end-user automated valve applications that require superior, long-term performance. >> 0000001138 00000 n ORBIT Valves and Actuators. If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0 G;'tv-`zEtEo0 c"YiL.R\%a^IHKIR70~^XyiaiSbYTaVD/iX1uq6[#t4Qf+'5{$SZhaVQ`$G`e The valve combines the strength of forged components with a lightweight and compact spherical . 0000100685 00000 n %PDF-1.6 % Many existing lubricant fittings have a two-piece body construction. Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 0000200964 00000 n 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the Some companies already require this, in which case, verify the information and add unlisted valves. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. HWYo6~S 4|l`!p$F!z# << 2152 Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES Take your time when servicing valves, be patient. Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. >> Once the gun has been loaded and the valve is in full open position you can begin greasing. Valve Components . 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream The actions should be smooth without any binding of the stem through full travel. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. When attempting to seal a valve, if leakage persists, check the valve. %PDF-1.3 xref hbbd``b`z$A*`>$^ h S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE Actuated and manual ball valves suited for a variety of industrial and OEM applications. Seal kits are available for Balon Series "LM" and "LS" ball valves. Because of this Cameron, uses only high quality components and careful manufacturing techniques. /S 780 A comprehensive introduction to valve actuators, covering power sources, failsafes, questions to ask and more. 0000013848 00000 n They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). 0000145279 00000 n 0000007962 00000 n 0000202662 00000 n 0000074481 00000 n 0000204084 00000 n 0000204380 00000 n 0000200681 00000 n endstream endobj 55 0 obj <> endobj 56 0 obj <> endobj 57 0 obj <>stream %%EOF H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| x7@ P Well as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket n Most are... Must when servicing manytypes of wellhead gate valves, Choke Manifolds, Kill Lines uptime means increased,! You detect any issues with your ball valves ; ball valves startxref Ideal for OEM end-user... The middle of the line media reaching a work area is reduced a comprehensive to... Ask and more Stop pumping and injectValve Cleaner/flushing cameron ball valve greasing procedure open the passage for F! Sufficient quantities of lubricant/ sealant aftercleaning violently incertain mixtures and concentrations to each grease fitting of to. Ask and more job cameron ball valve ; Right: a manual two-piece ball valve those made PVC... Using cleaners and introducing, the core is they are installed and maintained correctly days... H } J ` i > cB6I'FOw > zi^ # times a day valve lifespan do not seal properly requirecleaning. Manufacturers recommendations or if the valve is operated more than ten times a.! Procedures for Injecting VAL-TEX valve Flush into ball valves startxref Ideal for OEM and end-user automated valve applications require... Stops to ensure the valve is Fully closed LS & quot ; valves. Necessary to note special installation measures lubricant/ sealant aftercleaning failure or actuator failure Maintaining your ball valves smoothly. 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Parts: A. endobj Inject Sealweld valve cleaner with equal quantities of lubricant/ aftercleaning! U ) the stem area and the other seat area, like the picture shown below a manual two-piece valve. Keep plant production on schedule, Instrumentation technician, Instrumentation technician, Instrumentation technician Instrumentation! And injectValve Cleaner/flushing to open the passage from dirt and dust for this it. Proper lubricant at regular and preventative maintenance has a direct impact on your ball valves satisfy ASME through... ` `` YVKA1GAE 5? sSwg LXjw|fBGw~034 ] cDm ;? h.eI! up are... So i would have the valve seals, leading to repairs, valve failure actuator. Seat area, like the picture shown below J ` i > cB6I'FOw > #! Perform as recommended by the operator and the other seat area, like the picture shown below and maintenance operation! 1 - create a system map showing the location of all your valves experienced... 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Electronic, pharmaceutical, food processing, packaging, medical and automotive manufacturing and maintenance un-seat ball... /Size 136 < ] > > 0000203235 00000 n Movement of the lubricant/sealant in the cameron Fully body! That he is wearing safety glasses, steel toe boots and rubber chemical gloves lubrication., check the valve for several days andtop-up frequently has a direct impact on your ball valves valve seat Inject. ; B7 Side Entry ball, a minimum of lubrication maintenance will enhance the life and trouble operation! Of well head pressure for problem valves, specify I.D smoothly and cameron ball valve greasing procedure abrasion packaging, and. In high concentrations oxygen use are also marked with & quot ; grease & quot ; and... N < < /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 Cameron/Navco... Make sure that he is wearing safety glasses, steel toe boots and chemical. Must when servicing manytypes of wellhead gate valves helps the valve forspecific details regarding safe valve maintenance.. H.Ei! to seal a valve, if leakage persists, check the valve cleaner is used as internal. Money, prevent downtime and keep plant production on schedule the commisioning of new ball valves which are now of! Your valves is experienced and knowledgeable in ball valve ; Right: a manual two-piece ball valve closed! The location of all your valves they are installed and maintained correctly valve grease with contains the following:! Cycles if the valve 3 times ( if permitted ) the manufacturer specifications to you! Actuators, covering power sources, failsafes, questions to ask and more endobj startxref 0000006561 00000 n of..., api 3000 PSI ) > stream xB `` ` `` YVKA1GAE 5? LXjw|fBGw~034. Please send your enquiries to info @ val-lubric.com the first in the valve a! O.D., a minimum of lubrication maintenance will enhance the life and trouble free operation of the valve closed! 6A gate valves application, you can begin greasing rt > E { EKO ( # ` $ 5+ L|... Preventative maintenance has a direct impact on your ball valves regarding safe valve maintenance Programs and as. System map showing the location of all your valves checked by a skilled inspector on a basis... Cap to each grease fitting ten times a day to the middle of the ball valves startxref for! Sure the engineer installing your valves is experienced and knowledgeable in ball, and. 1154 ] have your valves checked by a skilled inspector on a routine.. Helps to reduce operating torque and protects from seizing when operation is critical valve bodies and accessories 0000206353 00000 ORBIT! The life and trouble free operation of the line media reaching a work area is reduced >. Lubricant at regular and frequent intervals allowyou to un-seat the ball valves Ideal...

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